Production of gears and gear wheels on an electrical discharge machining machine

Gears and gear wheels are key components in many mechanisms, from agricultural machinery to industrial machines. Manufacturing these parts requires high precision and compliance with quality requirements. One of the modern methods that ensures high accuracy and quality is the manufacture of gears and gear wheels on an electrical discharge machining machine.

The principle of operation of an electrical discharge machining machine

An electrical discharge machine operates on the principle of electrical discharge, which is based on the use of electrical discharges to remove material from a workpiece. The main components of the machine are an electrode and a dielectric liquid. The electrode, which can be made of various materials, is brought to a very short distance from the workpiece. An electric discharge occurs between the electrode and the workpiece, generating a large amount of heat that instantly melts and vaporizes some of the workpiece material. A dielectric liquid helps to remove waste material and cool the cutting zone.

The electrical discharge method allows for the manufacture of parts with very high precision, reaching micrometer levels of accuracy. This is especially important in the manufacture of gears and gear wheels, where any deviations can lead to a significant reduction in the efficiency of the mechanism or even to its breakdown. Video on manufacturing gears and gear wheels on an EDM machine.

Production of gears and gear wheels at “Bas-Agro Group” LLC

Bas-Agro Group LLC offers its customers the manufacture of gears and gear wheels using an electrical discharge machining machine. This allows us to achieve high precision and quality of parts, which is important for ensuring the reliability and durability of mechanisms.

In addition to the EDM method, Bas-Agro Group also uses the traditional method of manufacturing gears and gear wheels by gear milling. This method allows us to quickly and efficiently produce large batches of parts with high precision.

Advantages of the electrical discharge method

The EDM method has several important advantages over traditional metalworking methods:

• High precision: The EDM method allows for very high precision, which is critical for manufacturing complex parts with tight tolerances.
  Minimal impact on the material: Since the EDM method uses electrical discharges rather than mechanical contact, it has minimal impact on the material structure, which avoids deformation and microcracks.
  Processing of hard materials: The EDM method allows for the effective processing of very hard materials that are difficult to machine.
  High repeatability: Due to the automation of the process, the EDM method provides high repeatability of results, which is important for mass production.

Other services of Bas-Agro Group LLC

In addition to manufacturing gears and gear wheels, Bas-Agro Group LLC offers a wide range of metalworking services. Among them:

• Laser cutting of metal: This method allows you to accurately and quickly cut parts from various metals, ensuring high quality cutting and minimal material loss.
  Turning and milling: “Bas-Agro Group uses modern CNC lathes and milling machines to manufacture complex parts with high precision.
  Welding: The company offers various types of welding.

Manufacturing of gears and gear wheels on an EDM machine is a modern and highly efficient method that allows achieving high precision and quality of parts. Bas-Agro Group LLC offers its customers a wide range of metalworking services, including traditional gear milling and electrical discharge machining. Thanks to the use of modern equipment and advanced technologies, the company ensures high quality and reliability of its services, which makes it a reliable partner for many industries.

You can learn more about the services of Bas-Agro Group LLC and order the manufacture of gears and gear wheels on the company's official website: bas.ua.

Bas-Agro LLC offers the service of manufacturing gears and gear wheels on an electrical discharge machining machine, or in the traditional way - by gear milling. According to your drawings for small and medium-sized production. Individual orders are possible. You can order metalworking services:

• By phone: +380675101562
  At the address: Cherkasy, Khomenko Lane 8/1
  On our website for spare parts for agricultural machinery https://bas.ua.