Spline Repair Bushing for Capello Header Shafts: Fast & Cost-Effective Repair

When the splines on a header shaft wear out, replacing the entire shaft is expensive and slow. A spline repair bushing acts as a consumable that takes the wear. During scheduled service you simply replace the bushing—cutting costs and getting the machine back to work faster while extending the assembly’s lifespan.

Ready-made solution: Spline Repair Bushing for Capello — https://bas.ua/shop/compatible-with-capello-000000024-1/repair-spline-bushing-00000712166 

Manufacturing process video: https://youtube.com/shorts/cHkqD4h6Mgc 

Why splines wear and how the bushing helps

• Absorbs fretting corrosion and abrasion.
• Simplifies repairs—swap the bushing instead of the whole shaft.
• Preserves base geometry and alignment thanks to precise fits.

Result: minimal downtime and lower spend to get back in the field.

Economics: numbers & logic

Back-of-the-envelope savings model:

Seasonal savings ≈ (Shaft price − Bushing price) × N_replacements − incidental costs

How we manufacture (Bas-Agro production)

• Precision turning & milling on modern CNC machines.
• Spline forming and finishing to drawing or master sample.
• Control of fits, geometry, and surface finish on contact areas.
• Final inspection to print and trial fit.

Process video: https://youtube.com/shorts/cHkqD4h6Mgc 

Installation: practical tips

1. Assess spline and bore wear.
2. Clean the assembly; verify alignment and baseline dimensions.
3. Install per specified fit (press/thermal), observing torque specs.
4. Check smooth rotation, no play or runout.
5. After initial hours—follow-up inspection.

We can produce bushings from your drawing or worn sample and advise on material and fits.

When to choose a repair bushing

Noticeable radial/axial play in the splined joint.

Fretting corrosion; rounded spline crests.

Preventive maintenance in peak season where downtime must be minimal.

Need to optimize service budget across a header fleet.

Spare parts for Capello headers and other brands

Capello (incl. the repair bushing): https://bas.ua/shop/compatible-with-capello-000000024-1

Olimac: https://bas.ua/shop/compatible-with-olimac-000000025-1

Geringhoff: https://bas.ua/shop/compatible-with-geringhoff-000000023-1

Oros: https://bas.ua/shop/compatible-with-oros-000000026-1

Can’t find the item? We produce small-batch or one-off parts from your sample/drawing.

How to order

1. Product page — Spline Repair Bushing for Capello: https://bas.ua/shop/compatible-with-capello-000000024-1/repair-spline-bushing-00000712166
2. Submit a request via the Contacts section on the site.
3. If needed, send photos/dimensions or a reference sample for exact reproduction.

FAQ

Is this only for Capello? — No, also for Olimac, Geringhoff, Oros, etc.

Will a bushing reduce shaft life? — Opposite: the bushing takes primary wear.

How long does replacement take? — Typically much faster than full shaft replacement.

Is rebalancing required? — With correct fits/procedure, no; do a control measurement if needed.

Turn key from my sample? — Yes, from drawing or sample with material/fit recommendations.

A spline repair bushing is a simple way to cut costs and save peak-season time. You gain serviceability: planned replacement of a consumable instead of buying a new shaft, with fast manufacturing and Bas Agro engineering support.

Spline Repair Bushing for Capello — https://bas.ua/shop/compatible-with-capello-000000024-1/repair-spline-bushing-00000712166 

Catalog:
• Capello : https://bas.ua/shop/compatible-with-capello-000000024-1
• Olimac: https://bas.ua/shop/compatible-with-olimac-000000025-1
• Geringhoff: https://bas.ua/shop/compatible-with-geringhoff-000000023-1
• Oros: https://bas.ua/shop/compatible-with-oros-000000026-1